EVIL ENERGY Thermostat Housing Kit Assembly 2L2Z8592AA for 2002-2010 Explorer Sport & Mercury Mountaineer 4.0L V6
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Description
xOverview
Meet the EVIL ENERGY thermostat housing kit, a purpose-built replacement designed to align with factory specifications. By replacing key components around the thermostat housing, this kit helps you maintain steady coolant flow and approximate engine temperatures. The kit is identified by OE part numbers 2L2Z8592AA, 2L2Z8592BA, 2L2Z8592BB, and 6L2Z8592FA, making it a straightforward option for many maintenance and repair scenarios. While no product can guarantee results, many drivers find such replacements can contribute to smoother cooling system operation over time.
Compatibility & Fit
This thermostat housing kit is designed for classicFord Explorer models from 2002–2010 with the 4.0L V6 engine, including the Explorer (and Explorer Sport variants) and Explorer Sport Trac, as well as the Mercury Mountaineer V6 4.0L. Exact fit may depend on vehicle trim and production year, so verify vehicle compatibility with your service records before installation.
Key Specifications
Operating temperature is listed at 197.6 °F / 92 °C, providing a defined target range for coolant flow as the engine warms. The housing assembly aims to regulate how coolant enters the radiator, supporting stable operating temperatures and helping the cooling system respond to changing driving conditions.
What’s in the Kit
- Thermostat x 1
- Rubber gasket x 1
- Plastic housing x 1
- Nitrile gloves x 1
In Use: Real-Life Scenarios
Drivers who replace a worn thermostat housing report less variability in engine temperature readings and a more predictable warm-up phase. While results vary by vehicle history and driving style, a properly sealed housing can help prevent coolant leaks and reduce the chances of overheating under demanding conditions.
Why Choose EVIL ENERGY
- OE-grade compatibility with a variety of 4.0L V6 Ford/Mercury models
- Comprehensive kit including essential seals and gloves for clean handling
- Clear temperature specification to guide installation and service decisions
Installation & Care Tips
Follow standard engine-cooling system procedures when replacing the thermostat housing. Disconnect the battery, drain coolant safely, and recheck for leaks after installation. Use a new gasket and the included gloves to maintain a clean work area and protect hands during handling.
FAQ
Q: Which vehicles and engine options are supported?
A: Fits 2002–2010 Explorer and Mercury Mountaineer 4.0L V6 models, including Sport and Sport Trac variants.
Q: What comes in the kit and what is the opening temperature?
A: Includes thermostat, gasket, housing, and gloves; opening temperature is 197.6 °F (92 °C).
Shipping & Return
xReturns Policy
You may return most new, unopened items within 30 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).
You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).
If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.
Shipping
We can ship to virtually any address in the world. Note that there are restrictions on some products, and some products cannot be shipped to international destinations.
When you place an order, we will estimate shipping and delivery dates for you based on the availability of your items and the shipping options you choose. Depending on the shipping provider you choose, shipping date estimates may appear on the shipping quotes page.
Please also note that the shipping rates for many items we sell are weight-based. The weight of any such item can be found on its detail page. To reflect the policies of the shipping companies we use, all weights will be rounded up to the next full pound.
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